New Product Development Services

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New Product Development

From Ingredient Research to Shelf-Ready Product Development

Partner with Food Research Lab for science-based, innovative, and regulatory-compliant product development. We guide you from ideation to commercialization through a structured, data-driven process.

Whether you’re developing a completely novel (new-to-the-world) product that creates a new market segment, reformulating or improving existing products to meet clean-label or wellness trends, or launching a new product line, our team supports every stage. We also help with line extensions (new variants of existing products), ingredient delivery system modifications, innovative dosage forms, repositioned products, cost-reduction formulations, and custom or private-label products—all aligned with market and industry-specific expectations.

FRL’s Contract Research & Development and Pilot Manufacturing (CDMO) consulting and outsourcing team provides complete technical support across your product lifecycle.

New Product Development by FRL

New-to-the-World Products

New Product Development by FRL

New Product Lines

New Product Development by FRL

Line Extensions

New Product Development by FRL

Product Improvements/Reformulations

New Product Development by FRL

Repositioned Products

New Product Development by FRL

Cost-Reduction Products

New Product Development by FRL

Customized/Private Label Products

New Product Development by FRL

New Product Development Services

Who We Are?

What We Do

Our End-to-End New Product Development Services

At Food Research Lab, we provide science-based solutions for New Product Development (NPD) and integrated product development planning processes to startups, contract manufacturers, and established brands. We apply NPD science to create health-focused, consumer-centric, and commercially scalable products in the food, nutraceutical, cosmeceutical, and herbal space.

Our integrated Contract Research & Development (CR&D) services support full-spectrum product development from lab to launch which comprise the entire product lifecycle, from concept validation through regulatory submission and market introduction.

Our Core Capabilities

Secrets of successful product ideation involves finding a product development concept that is feasible scientifically, technically, and commercially; ultimately identifying which concepts may be viable.

Formulation of product development of a food, nutraceutical, or herbal product that uses specific focused ingredients, delivery systems, and clean-label concepts.

Clean-label or bioactive ingredients, excipients, functional ingredients that are not only commercially viable but allow for compliance of import/export and manufacturer standards too. Understanding the cost factors involved in each stage of product development is essential for planning and execution.

Repeating small batch production for ultimately establishing whether the process can be scaled, validating process capability involving several iterations of ingredient compatibility, and determining equipment compatibility.

Explore Nutrition & Performance

Determination of levels of macro- and micronutrients and final nutrient composition through laboratory analysis verified by accredited testing facilities for labelling and regulatory compliance.

Preparation of a regulatory dossier, or Simply preparing technical files, to support the required regulatory, licensing and/or application submission for any products categorised by FSSAI, USFDA, and EFSA.

We conduct real-time and accelerated stability studies under ICH guidelines, with sensory evaluation protocols.

We provide end-to-end assistance with label claims, nutrition facts panel, and mandatory declarations in FSSAI, USFDA, and EFSA.

We write and develop policies, procedures (SOPs), batch records, and product specs, aligned with Good Manufacturing Processes and ISO.

Assisting with the move from lab to market in terms of technology transfer and co-manufacturing, and planning for commercial production.

How We Work

At Food Research Lab, our end-to-end NPD process transforms your idea into regulatory-compliant, commercially viable, and scientifically validated product aligned with global food safety standards like FSSAI, EFSA, USFDA, ISO 22000 and GMP.
1

Concept Development & Feasibility Assessment

We begin the product development through technical feasibility, market research, ingredient compatibility, health claims, formulation trends and regulatory alignment.

2

Formulation Design & Lab-Scale Trials

Our R&D team formulates functional prototypes using evidence-based ingredients & delivery systems, lab-scale trial and sensory tests & refines the product through a structured development process.

3

Stability Testing & Regulatory Compliance

We conduct real-time and accelerated stability studies as per ICH guidelines, to access shelf-life while preparing regulatory dossiers, safety data and labeling for FSSAI, USFDA, and EFSA submission.

4

Consumer Evaluation & Sensory Validation (Optional)

To help validate a product's acceptability, palatability, and packaging options we offer consumer co-creation through focus groups, or sensory panels, or in lab trials.

5

Pilot Scale-Up & Commercialization Support

We support pilot scale manufacturing, packaging design, label compliance, technology transfer & product launch to ensure successfully market commercialization.

Protocols are data-driven assuring that the product not only meets the requirement of regulatory compliance, but also functional qualities, cost-effective, and appropriate for marketplace readiness.

Industries We Serve

At Food Research Lab, we offer a range of specialized product development for Contract Research & Development (CR&D) services on fee-for-service basis catering to a variety of industries. Our expertise allows us to support the development, regulatory compliance and commercialization of science-based, consumer-ready products, with specialization in the following areas:

We support start-up businesses, contract manufacturers, private-label brands, and export-oriented companies and are happy to provide tailored New Product Development services that meet scientific rigor and regulatory requirements.

Services we Offer

Our Integrated Contract Research & Development (CR&D) services support full-spectrum product development from lab to launch which comprise the entire product lifecycle, from concept validation through regulatory submission and market introduction

Food Product Development

Using scientific discipline, Food Research Lab’s experienced food…

Beverages Formulation

At Food Research Lab, we take your drink concept into…

Microbiome Solutions

Food Research Lab assists with end-to-end innovation and value…

Nutraceutical Formulations

Health promotion and illness risk reduction require functional food…

Herbal Formulation

The global demand for Ayurvedic and other traditional forms of…

Applications

We partner with you every step of the way to bring your product ideas to life, from early concept to getting them safely to market. Our team guides you through research, development, and regulatory processes with care and expertise. Together, we make sure your innovations reach the people who need them.

Why Choose FRL

We support start-up businesses, contract manufacturers, private-label brands, and export-oriented companies and are happy to provide tailored New Product Development services that meet scientific rigor and regulatory requirements.

New Product Development by FRL

Certifications (ISO, GMP, FSSAI, USFDA) ​​

New Product Development by FRL

Expertise in clean-label and functional formulations ​​

New Product Development by FRL

Testing capabilities (sensory, stability, analytical) ​​

New Product Development by FRL

Experience supporting startups and larger global clients ​​

New Product Development by FRL

Deep regulatory expertise from concept to certification​​

New Product development

Tools & Facilities

At Food Research Lab, our cutting-edge pilot plant and laboratory facilities allow us to provide development support for a full range of New Product Development (NPD) and formulated product testing. Our facilities are well-equipped to manage lab-scale innovation or pilot-scale production and effectively help transition your ideas from concept to commercialization.

Including retorts, pasteurizers, mixers, granulators or other small batch machinery, to mimic commercial production conditions.

With our equipment we can conduct nutritional profiling, moisture, pH and viscosity testing, accelerated/ real-time stability testing based on ICH guidelines.

A dedicated space for organoleptic analysis, consumer testing and sensory profiling of food, beverage and supplement formulations.

A facility for assessing packaging compatibility, label review according to FSSAI, USFDA, and EFSA labeling standards, and shelf-life claim verification.

Our lab is designed according to GMP, ISO 22000 and HACCP principles, allowing us to prototype the highest-quality, regulatory-ready products in the functional food, nutraceutical, cosmeceutical and herbal space.

What made to choose FRL

We help you to comply with guidelines and attain certifications that you need.

What made

Choose
FRL

Caramel

Thank you for the Update and effortd caramel. We Appreciate the detailed trials and variations you've conducted. Please Ensure the flavor alignment is testes accordingly. I look forward to the final version and appreciate your continued dedication.

Project Code:24FRL-BEV-NPD 4577-01
Name:Mohammad Hassan

Pasta

Very First thing, You all should feel proud yourself that you made something that do not exist in market. Heat and eat pasta with bold flavours.

Project Code:24-FRL-FOD-NPD-2462-02
Name:Miral

Protein Biscuits

V19 plain is the best anf finalized from our side. It is accurate in taste(plain), texture, and after tastte is also not bitter at all, He loved it as a plain flavour. V19 cardomon should add more flavour rest everything is fine.

Project Code: 24-FRL-FOD-NPD-3449-01
Name: Mehul Molir

Cola

Hello, I am using the oppurtunity to appreciate the teams effort we will be picking V1 for cola, So far we don't have any complain about it, I will like to know the type of sweetner use, during the taste test some said it too sweet while some said it for orange we are picking V2, no complain too, thank you once again

Project Code: 24-FRL-BEV-REV-2878-01
Name: Esther

Energy Candy

Since a year Ago, we statrted this journey of developing energy candy and we took different steps to develop the product. I am really happy to see endless efforts you people have done to develop an energy candy, Hats off to you and your didication towards unbiased work

Project Code: 24-FRL-NPD-FTP-PMR-2660-02
Name: Harshad

Quality & Control

FRL prioritizes effective client communication via WhatsApp, providing timely updates and support. Additionally, we deliver detailed plagiarism reports and utilize ERP systems for robust quality control.

Whatsapp group FRL
Email Communication by FRL
sample ERP QC by FRL

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Frequently Asked Question

New product development (NPD) typically takes between 6 to 12 months. Timelines depend on product category, the complexity of the formulation, the regulatory pathway and stability testing requirements. New Product Development includes concept development, laboratory scaling trials, stability studies and pilot scale production.

The New Product Development process includes ideation and feasibility analysis, formulation and laboratory scale trials, regulatory compliance and documentation, stability studies, sensory validation, pilot scale production, and commercialization support.

We prepare regulatory documentation, including product technical dossiers, stability data, label content, Safety Data Sheets (SDS), Certificate of Analysis (CoA), and nutritional facts for the domestic and international markets.

We can do both. We offer both new product development work, reformulation work to satisfy updated regulatory or market requirements, and reverse engineering of existing products.

We will not support the development of any alcoholic beverages, tobacco products, psycho-active substances or any product category whose actions are limited by national, or international frameworks including export permits i.e. biopharma. It’s important to us that we understand your level of transparency and ethical alignment in our partnerships.

Yes! We help as much as possible with functional ingredient selection (such as clean-label alternatives) and cost-effective sourcing that is consistent with requirements from the FSSAI, USFDA, EFSA, or an export regulatory requirement.

Yes. We will conduct both real-time stability studies and accelerated studies according to ICH, assessing and documenting physical, chemical, microbiological, and sensory stability over the shelf-life of the product.

Yes. For nutraceuticals or functional products, we can assist with scientific substantiation, literature reviews as well as partnering with a clinical research organization (CRO) if clinical studies are required.

We utilize Non-Disclosure Agreements (NDAs) with every client and have a rigorous confidentiality protocol with all staff. Any proprietary materials such as formulations and development data are always fully secured and owned by the client.

Yes. Our pilot plant can simulate the commercial production process and verifying scaling of the formulation, shelf-life and package integrity.

We assist with FSSAI licensing, USFDA registration, EFSA submission, and all other aspects of GMP, ISO 22000 and regulatory standards globally and ensuring full compliance.

Yes, we offer consumer co-creation services like focus groups, and in-lab testing with sensory panels to effective feedback for improving market readiness.

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