Tomato veg pasta

CLIENT

Ready To Eat

Tomato veg pasta

OUR ROLE

We redefined fast-casual loyalty

What did our client require? 

 Assignment: The client required vegan tomato veg pasta with no artificial flavours and preservatives.

This case study focuses on the following:

  • This study aims to formulate veg pasta with dehydrated vegetables without preservatives and
  • The formulation of pasta with natural tomato flavour for good sensory properties.

What did we do? 

Challenges

  • Formulating per the client’s requirements of vegan pasta with no artificial flavours.
  • Gluten matrix formation and extrusion is another challenging part of pasta processing. This results in forming a white starchy part in the extruded product.
  • The most challenging part is properly dehydrating the vegetables in the tomato veg pasta sauce mix.

Solution

What I did Today

Tomato veg pasta
Tomato veg pasta

Solution

  • Based on different trials, the product was optimized to get the natural tomato flavour.
  • Proper hydration of the ingredients is very important for the formation of gluten matrix. Mixing under vacuum assists the proper hydration of the ingredients by removing air. The extrusion should be done at a uniform flow rate; variation in the extrusion rate of the dough results in the nonuniform size of the final product.
  • The blanched vegetables are dried at a lower temperature for the dehydration process until the moisture content is reduced to 5%.

Benefits  

  • Customer-focused – Natural ingredients, Formulation of Tomato veg pasta with natural flavour and good sensory properties.
  • Evaluation of formulation, extrusion, gluten matrix formation, and sensory testing.

Testimonials